Electronic Lab Incharge
Maruti Suzuki · India
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Maruti Suzuki · India
JD for Electronic Lab Incharge Location – Kharkhoda Experience – 7-14 Years Education - Diploma in Mechanical/Electrical Designation – AM/DM Job Responsibilities 1. Electronics Lab Management • Establish and manage an Electronics Lab for repair and testing of PLCs, servo drives, HMIs, robots, and control cards. • Maintain standard procedures for fault diagnosis, testing, and validation. • Ensure availability of required testing tools, software, and instruments. 2. Troubleshooting & Repair • Lead troubleshooting of: • Mitsubishi PLC systems (I/O modules, CPUs, communication modules) • Servo systems (amplifiers, motors, encoders) • Industrial robots (teach pendant, controllers, drives) • Power supplies, VFDs, control cards • Perform component-level analysis wherever feasible to reduce replacement cost. 3. Mitsubishi Automation Expertise • Handle systems related to: • Mitsubishi Electric PLCs (Q series, iQ-R, FX series) • Servo drives (MR-J4 / MR-J5 series) • HMIs (GOT series) • Use software tools like: • GX Works • GT Designer • MR Configurator 4. Robotics Support • Support troubleshooting and maintenance of industrial robots such as: • FANUC robots • Yaskawa robots • Handle robot teach pendant errors, servo alarms, encoder issues, and communication faults. • Support robot backup, restoration, and program validation. 5. Failure Analysis & Continuous Improvement • Maintain failure database and perform root cause analysis (RCA). • Identify repetitive failures and implement design improvements or countermeasures. • Reduce dependency on external vendors through in-house capability development. 6. Spares & Inventory Management • Maintain inventory of critical electronic spares (PLC modules, servo drives, cards). • Optimize repair vs replacement decisions. • Coordinate with vendors for repair and procurement. 7. Digitalization & Smart Lab Development • Develop database for repair history and failure trends. • Implement test benches and simulation setups for offline troubleshooting. • Support plant digitalization initiatives (data logging, predictive maintenance). 8. Training & Knowledge Development • Train maintenance team on: • PLC troubleshooting • Servo tuning and fault handling • Robot alarm handling • Develop standard troubleshooting guides and SOPs. 9. Safety & Compliance • Ensure safe handling of electronic components and ESD protection. • Follow electrical safety standards and audit compliance. And shift coordination ability Functional/Technical: • Strong knowledge of PLC, servo systems, industrial networks • Expertise in Mitsubishi automation systems • Hands-on experience in fault diagnosis and repair • Knowledge of industrial communication protocols (CC-Link, Ethernet/IP, Modbus) • Ability to read electrical drawings and control logic• Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance • Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus • Good communication and shift coordination ability