Process Engineering Manager

Job description

**Position: Process Engineering Manager (Machining)** **Work Location: Peenya, Bangalore** **Job Summary** The Process Engineering Manager (Machining) is responsible for designing, developing, and optimizing machining processes in alignment with RFQs and customer requirements. This role ensures efficient, cost-effective, and high-quality manufacturing processes from concept through production launch, with a strong focus on aerospace standards and compliance. **Key Responsibilities** - Analyze RFQs to develop machining process strategies, including cycle time estimation, tooling selection, and cost optimization. - Review customer drawings, GD&T, and technical specifications to define manufacturing requirements. - Prepare detailed **part specifications**, **Bill of Materials (BOM)**, and **process routing**. - Conduct and document **FMEA (Failure Mode and Effects Analysis)** to identify and mitigate risks. - Develop, standardize, and release machining processes, work instructions, and technical documentation. - Collaborate with Execution, Quality, NPD, and Production teams for smooth product development and launch. - Optimise machining processes for productivity, quality, and cost efficiency. - Support shop floor troubleshooting and drive continuous improvement initiatives. - Ensure compliance with quality standards, safety regulations, and company procedures. - Evaluate and implement new machining technologies, tools, and methods. **Domain Expertise Required** - Strong understanding of **product lifecycle,** including machining, heat treatment, special processes, assembly, and packaging standards. - Experience in **supplier qualification**, technical assessment, and process validation. - Hands-on experience with aerospace standards such as **AMS, BAC**, and requirements from major OEMs - Ability to create and manage technical documents, including material specifications and approved alternatives. - Familiarity with customer portals and systems such as **Exostar, HAPS**, etc. - Experience with **CATIA model conversions**, **DPD/MDP compliance**, and validation/test requirements. **Qualifications & Skills** - Bachelor's degree in mechanical engineering or a related field. - 10-12 years of experience in machining/process engineering (leadership experience preferred). - Strong expertise in CNC machining, tooling, cutting parameters, and manufacturing processes. - Experience in BOM creation, routing, and process planning. - Proficiency in **FMEA, APQP**, and other quality tools. - Ability to read and interpret engineering drawings and GD&T. - Strong analytical, problem-solving, and decision-making skills. - Excellent communication and cross-functional collaboration abilities. - Familiarity with ERP/MRP systems is an added advantage. **Key Deliverables** - Process design aligned with RFQ and customer requirements - Accurate and optimised BOM and routing - Completed and documented FMEA - Released and approved process documentation - Measurable improvements in machining efficiency, quality, and cost. Interested candidates may reach out to **rajashekhra.n@cyientdlm.com**