Senior Engineer / Asst. Manager Process (CRO & Raw Mill)

Job description

**Job Purpose** - Ensure optimal production, quality, and power consumption of Raw Mill operations **Education & Experience Preference** - BE/B.Tech in Chemical Engineering with 5-6 Years experience in Integrated Cement Manufacturing Plant **? **2. Cost Optimization**** **? **3. Continuous Improvement**** **? **4. Process Maintenance**** **? **5. System Implementation (IMS / Operational Excellence)**** **? **6. SHE (Safety, Health & Environment)**** - 1. Production & Quality - Monitor and optimize raw mill operating parameters - Check equipment conditions at shift start - Identify abnormalities and initiate corrective actions - Maintain logbook entries of process parameters - Monitor and ensure product quality standards - Escalate major breakdowns to PF/SH/HOD - Execute corrective actions as instructed - Coordinate with service departments for smooth operations - Track shift-wise production & quality - Prepare daily production reports & SAP entries - Optimize specific power consumption - Avoid idle running of equipment - Improve operational efficiency - Reduce breakdowns through early detection - Control process costs within budget - Support improvement initiatives with SH - Increase output rate & productivity - Conduct trend analysis & field observations - Reduce abnormalities and recurring issues - Identify and rectify leakages - Conduct studies, analyze data & implement actions - Ensure effective execution of shutdown & maintenance activities - Inspect VRM internals, separators, dampers, etc. - Coordinate trials post shutdown - Manage materials & contractor coordination - Execute PM work orders - Ensure availability & trial of standby equipment - Implement procedures for new equipment/processes - Implement IMS and standard operating systems - Monitor pollution control equipment (ESP, Bag Filters) - Drive 5S and housekeeping practices - Work on Kaizen, OPL, and improvement suggestions - Ensure compliance during audits (internal/external) - Track emissions & rectify unsafe/leakage points - Participate in KFA/GRT meetings and innovation initiatives - Develop and sustain model areas - Ensure 100% safety compliance in all activities - Conduct Toolbox Talks and safety awareness sessions - Report incidents, near misses & unsafe conditions - Participate in safety trainings and committees - Promote safe work practices (“I know my job & hazards”) - Ensure good housekeeping & resource conservation - Monitor and prevent leakages (air, water, oil) - Promote sustainability and environmental protection