Advanced Engineer - Prototyping - Seat Belt & Airbag Products
Autoliv · State of Karnataka, India
Autoliv · State of Karnataka, India
## **About the Role** As an Advanced Engineer in Prototyping for Seat Belt & Airbag Products you will lead and execute prototype development activities that ensure safety, manufacturability and compliance with customer and regulatory requirements. The role combines hands-on engineering, cross-functional coordination and technical leadership to deliver prototype assemblies, validate performance, and enable smooth transfer to production. ## **Key Responsibilities** ### **Prototype Development & Engineering** - Lead design-for-prototype activities for seat belt and airbag components, including mounting hardware, pretensioners and associated sub-assemblies. - Create and maintain prototype build plans, bill of materials and manufacturing instructions. - Develop fixtures, jigs and tooling required for prototype assembly and test. - Perform hands-on assembly, bench testing and functional verification of prototypes. ### **Testing, Validation & Compliance** - Plan and execute component and system-level tests to validate performance, durability and safety requirements. - Document test results, non-conformances and corrective actions; support root cause analysis and countermeasure implementation. - Ensure prototypes meet customer specifications and regulatory standards; prepare evidence for design reviews and audits. ### **Cross‑Functional Collaboration** - Work closely with design engineers, product development, quality, manufacturing and purchasing to resolve issues and ensure prototype readiness. - Coordinate with suppliers for prototype parts, short-run fabrication and validation samples. - Support customer prototype reviews and on-site demonstrations as required. ### **Process Improvement & Transfer to Production** - Identify manufacturability and assembly improvements during prototyping and feed back recommendations to design and process teams. - Develop and validate standard operating procedures (SOPs) and work instructions to enable reliable transfer from prototype to pilot and production runs. - Contribute to lean practices, error‑proofing and process optimisation within prototyping activities. ## **Deliverables** - Prototype assemblies meeting defined technical and safety requirements. - Complete and traceable test reports, validation evidence and corrective action records. - Effective build instructions, fixtures and tooling for repeatable prototype production. - Recommendations and validated changes supporting production transfer. - On-time delivery of prototype milestones to support project schedules. ## **Experience & Skills** - 4–8 years of experience in automotive engineering, prototyping, product development or related manufacturing functions. - Practical experience with seat belt or airbag systems preferred; familiarity with restraint system components advantageous. - Hands-on skills in assembly, mechanical testing and bench validation. - Strong troubleshooting and root cause analysis capability. - Experience collaborating with suppliers and cross-functional teams. - Knowledge of manufacturing processes, tooling and fixtures for low-volume builds. - Exposure to lean manufacturing principles and DFMA (Design for Manufacture & Assembly). ## **Education** - B.E. / B.Tech in Mechanical Engineering, Automotive Engineering or related discipline. ## **Competencies** ### **Behavioral** - Strong problem-solving and analytical mindset. - Ability to manage multiple priorities and meet project timelines. - Effective communication and collaboration skills across functions and cultures. - Accountability and ownership of deliverables. - Adaptable and hands-on approach to resolving practical issues. ### **Functional** - Customer-focused orientation and attention to safety-critical requirements. - Drive innovation in prototype methods and tooling solutions. - Make sound engineering decisions supported by data and testing. - Facilitate knowledge transfer to manufacturing and quality teams. - Build trust and engage stakeholders to achieve project goals. ## **Personal Characteristics** - Meticulous attention to detail with a strong quality mindset. - Practical, solution-oriented and persistent in resolving issues. - Collaborative team player who can also work independently. - Committed to continuous improvement and professional development. ## **Languages** - English (required) - Local language proficiency advantageous depending on site location ## **Additional Information** - Familiarity with Industry 4.0 concepts, data-driven validation and test automation is desirable. - Experience in regulated, safety-critical product development is an advantage. - We are committed to an inclusive workplace and welcome applicants from diverse backgrounds. Autoliv's mission is to Save More Lives. Our prototyping work directly supports safety-critical products where quality and reliability are paramount. We look forward to discussing your experience and how you can contribute to delivering safe, innovative restraint solutions. **More lives saved – more life lived!**