Engineer

Job description

Job Purpose Position: Controls Engineer Experience: 5–7 Years Industry: EV Motor & Inverter Manufacturing Location: Pune / Manufacturing Plant Environment Function: Maintenance / Industrial Automation Working: In shift and 6 days working The Controls Engineer will be responsible for automation systems, machine controls, testing stations, safety systems, and commissioning of equipment used in EV motor & inverter manufacturing and testing. The role involves close coordination with production, maintenance, quality, and OEM suppliers to ensure robust, safe, and optimized control systems. Job Duties And Responsibilities • Lead the installations of MES, Argonaut, Ignition, SQL ,NI, LabVIEW system on assembly lines • Lead PLC/HMI/SCADA/servo/robotics/VFD maintenance and improvements (Siemens, Allen-Bradley, Mitsubishi, Omron, Delta, Beckhoff; Ethernet/IP, Profinet, Modbus/TCP). • Manage PLC/HMI version control, backup & restore, change management, and safe programming standards; maintain the controls asset library. • Troubleshoot machine communication networks, field buses, and I/O diagnostics; ensure electrical schematics and logic documentation are current. • Drive poka‑yoke, interlocks, vision systems, DC tools and traceability enhancements to improve first pass yield and reduce rework. • Integrate sensors, actuators, drives, servo systems, and VFDs used in inverter and motor production. • Work with industrial communication protocols such as: • Profinet / Profibus / EtherNet‑IP / Modbus / CAN • Support data acquisition for SCADA / MES / traceability systems. • Enable machine connectivity and basic Industry 4.0 initiatives. Education And Qualifications • BE / BTech in Electrical, Electronics, Instrumentation, Mechatronics • Certified PLC training • Experience in EV / Automotive / Power Electronics manufacturing • Knowledge of traction inverter or motor test systems is a strong advantage • Exposure to lean manufacturing and TPM concepts **Skills and Competencies** Technical Skills Required • PLC Platforms: Siemens (S7-1200/1500), Allen‑Bradley, Mitsubishi • HMI/SCADA:TIA Portal, WinCC, FactoryTalk, Ignition • Drives & Motion: Servo drives, AC drives, encoder feedback systems • Safety Systems: Safety PLCs, SIL/PL concepts, evacuation & HV safety logic • Communication Protocols: Profinet, Ethernet/IP, CAN, Modbus TCP • Panel & Electrical Knowledge: Control panels, wiring, field instruments • Testing Systems: EOL testers, HV testing, NI testing ,Hi pot testing, automated test benches