Executive
Biocon Biologics · Bengaluru, Karnataka, India
Biocon Biologics · Bengaluru, Karnataka, India
Job Title: Instrumentation Engineer / Sr. Instrumentation Engineer (Utilities & Water Systems) **Experience:** 2–7 Years **Qualification:** BE / B.Tech / Diploma in Instrumentation, Electronics, Electrical, Electrical & Instrumentation, or related discipline **Key Responsibilities** **Core Instrumentation:** - Calibration, maintenance, and troubleshooting of: - Flow Transmitters (Magnetic, Ultrasonic, Vortex) - Pressure and Differential Pressure Transmitters - Temperature Sensors (RTD, Thermocouple) - Level Transmitters (Radar, Ultrasonic, Hydrostatic) - pH, Conductivity, TOC, and Dissolved Oxygen Analyzers - Control valve maintenance and positioner troubleshooting. - Loop checking, signal verification (4–20 mA), and HART communication. - Instrument commissioning, validation support, and startup activities. **Water System Expertise** - Operation and maintenance of: - Purified Water (PW) Systems - Water for Injection (WFI) Generation & Distribution Systems - Reverse Osmosis (RO), EDI, UF, Softener, and DM Plants - Troubleshooting of: - Ozone Generation and Destruction Systems - UV Disinfection Systems - Online Water Quality Monitoring Instruments - Pump, motor, and VFD control system maintenance. **Automation & Control Systems** - PLC troubleshooting (Siemens, Allen Bradley, Schneider). - SCADA and HMI operation and fault diagnosis. - BMS/EMS integration support. - PID control loop tuning and optimization. - Troubleshooting industrial communication networks: - Modbus - Profibus - Ethernet/IP **Troubleshooting & Maintenance** - Perform Root Cause Analysis (RCA) for recurring failures. - Signal tracing, fault finding, and instrument diagnostics. - Control loop performance analysis and optimization. - Execution of preventive, predictive, and breakdown maintenance activities. - Support reliability improvement initiatives. **Utility Equipment Knowledge** - Chillers and Cooling Towers - Pure Steam Generators - Air Compressors and Dryers - HVAC Systems - Water Treatment Plants - Dosing Systems and Chemical Handling Equipment **Documentation & Compliance** - Read and interpret P&IDs, Instrument Loop Diagrams, and Control Narratives. - Ensure compliance with SOPs, GMP requirements, and Data Integrity standards. - Support Change Control, Deviations, CAPA, and Audit activities. - Maintain calibration records, maintenance logs, and qualification documentation. **Required Skills** - Strong troubleshooting and analytical abilities. - Knowledge of pharmaceutical utility systems and water treatment processes. - Hands-on experience with field instrumentation and automation systems. - Good understanding of GMP and regulated manufacturing environments. - Effective communication and documentation skills.