Maintenance Section Incharge

Job description

JD for Maintenance Section Incharge Location – Kharkhoda Experience – 10-20 Years Education - Diploma in Mechanical/Electrical Designation – MGR/SMGR Job Responsibilities 1. Maintenance Management • Lead preventive, predictive, and breakdown maintenance of press machines (mechanical, hydraulic, pneumatic, electrical systems). • Ensure minimum downtime and quick restoration during failures. • Develop and implement maintenance SOPs and checklists. 2. Equipment Reliability & Improvement • Analyse breakdown data and implement root cause analysis (RCA) and corrective actions. • Drive continuous improvement (Kaizen) to enhance machine reliability. • Improve MTBF (Mean Time Between Failures) and reduce MTTR. 3. Digitalization & Smart Maintenance • Implement IoT-based monitoring systems for press parameters (tonnage, vibration, lubrication, temperature). • Use data analytics for predictive maintenance. • Integrate maintenance systems with MES / SAP PM modules. 4. Team Management • Lead and develop a team of maintenance engineers, supervisors, and technicians. • Plan training programs for new technologies and safety. • Ensure proper manpower planning and shift management. 5. Spare Parts & Cost Control • Manage critical spare parts inventory. • Optimize maintenance cost without compromising reliability. • Coordinate with vendors for AMC and technical support. 6. Safety & Compliance • Ensure compliance with safety standards and statutory requirements. • Conduct safety audits and implement corrective actions. • Promote zero-accident culture in the press shop. 7. New Equipment & Projects • Support installation and commissioning of new press lines. • Participate in equipment selection, FAT/SAT, and trials. • Develop maintenance strategy for new technology. Key Performance Indicators (KPIs) • Machine Availability (%) • Breakdown Hours • MTBF / MTTR • Maintenance Cost per Unit • Safety Incidents (Zero target) • Predictive Maintenance Implementation % Functional/Technical: • Deep knowledge of press shop equipment and layout. • Hands-on experience with Tandem Press, blanking line, EOT crane, scrap conveyor etc. • Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.). • Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors • Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance • Experience with robots (Yaskawa, etc.) and vision systems is a plus • Good communication and shift coordination ability