Maintenance Section Incharge

Job description

JD for Maintenance Section Incharge Location – Kharkhoda Experience – 10-20 Years Education - Diploma in Mechanical/Electrical Designation – MGR/SMGR Job Responsibilities 1. Maintenance Management - Lead preventive, predictive, and breakdown maintenance of press machines (mechanical, hydraulic, pneumatic, electrical systems). - Ensure minimum downtime and quick restoration during failures. - Develop and implement maintenance SOPs and checklists. 2. Equipment Reliability & Improvement - Analyse breakdown data and implement root cause analysis (RCA) and corrective actions. - Drive continuous improvement (Kaizen) to enhance machine reliability. - Improve MTBF (Mean Time Between Failures) and reduce MTTR. 3. Digitalization & Smart Maintenance - Implement IoT-based monitoring systems for press parameters (tonnage, vibration, lubrication, temperature). - Use data analytics for predictive maintenance. - Integrate maintenance systems with MES / SAP PM modules. 4. Team Management - Lead and develop a team of maintenance engineers, supervisors, and technicians. - Plan training programs for new technologies and safety. - Ensure proper manpower planning and shift management. 5. Spare Parts & Cost Control - Manage critical spare parts inventory. - Optimize maintenance cost without compromising reliability. - Coordinate with vendors for AMC and technical support. 6. Safety & Compliance - Ensure compliance with safety standards and statutory requirements. - Conduct safety audits and implement corrective actions. - Promote zero-accident culture in the press shop. 7. New Equipment & Projects - Support installation and commissioning of new press lines. - Participate in equipment selection, FAT/SAT, and trials. - Develop maintenance strategy for new technology. Key Performance Indicators (KPIs) - Machine Availability (%) - Breakdown Hours - MTBF / MTTR - Maintenance Cost per Unit - Safety Incidents (Zero target) - Predictive Maintenance Implementation % **Functional/Technical:** - Deep knowledge of press shop equipment and layout. - Hands-on experience with Tandem Press, blanking line, EOT crane, scrap conveyor etc. - Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.). - Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors - Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance - Experience with robots (Yaskawa, etc.) and vision systems is a plus - Good communication and shift coordination ability