Operator NPI and Engineering

Job description

Role & responsibilities : Box Build & Mechanical Assembly • Plan, implement, and support complete box build assemblies including: • PCB integration into enclosures • Cable harness routing and termination • Mechanical fitting, fastening, and torque control • Interpret mechanical drawings, BOMs, and assembly instructions • Ensure proper alignment, sealing, gasket fitting, and EMI shielding • Drive improvements in assembly methods, ergonomics, and cycle time 2. Bonding, Potting & Conformal Coating • Define and control processes for: • Bonding (adhesives, sealants, RTV, epoxy) • Potting & encapsulation (thermal, electrical insulation, vibration protection) • Conformal coating (acrylic, silicone, urethane, parylene) • Select materials based on thermal, environmental, and electrical requirements • Establish process parameters, curing cycles, masking techniques • Ensure compliance with IPC standards (IPC-A-610, IPC-CC-830, J-STD-001) • Troubleshoot defects such as: • Voids, bubbles, delamination • Coating thickness variation • Incomplete curing 3. NPI (New Product Introduction) Engineering • Lead end-to-end NPI activities from proto to mass production: • Feasibility analysis • Process design and validation • Line setup and pilot builds • Coordinate with design, quality, supply chain, and customers • Prepare: • Work Instructions (WI), SOPs • PFMEA, Control Plans • Process flow diagrams • Conduct trial builds, design validation, and yield improvement 4. Engineering Modifications / Change Management • Implement and validate Engineering Change Orders (ECO/ECN) • Evaluate impact of changes on: • Process capability • Production efficiency • Product reliability • Update documentation, tooling, and fixtures accordingly • Support root cause analysis (RCA) and corrective actions (CAPA) 5. Process Improvement & Quality • Drive continuous improvement (Kaizen, Lean, Six Sigma principles) • Improve FPY (First Pass Yield), reduce rework and scrap • Monitor process KPIs: • Cycle time • Yield • Defect rates • Work closely with QA for: • Failure analysis • Reliability testing • Audit compliance 6. Tooling & Equipment Management • Define and validate fixtures, jigs, and assembly tools • Support automation opportunities in coating/dispensing processes • Maintain equipment calibration & preventive maintenance plans 7. Documentation & Compliance • Ensure adherence to: • IPC / ISO standards • Customer requirements • ESD and safety guidelines • Maintain accurate: • Process documentation • Build records • Traceability logs Preferred candidate profile • Strong knowledge of: • Box build assembly processes • Mechanical design integration • Adhesives, potting compounds, conformal coatings • Familiarity with: • IPC standards (A-610, J-STD-001, CC-830) • CAD drawings interpretation • Understanding of: • Thermal management • EMI/EMC considerations • Environmental protection methods Education & Experience • Diploma in Mechanical / Electronics • 5 - 12 years in EMS / electronics manufacturing environment • Experience in box build and NPI engineering preferred Preferred Qualifications • IPC certification (CIT/CIS) • Six Sigma Green Belt / Lean certification • Experience with automation in coating/potting dispensing systems • Exposure to aerospace, automotive, or high-reliability electronics