Material Handling - Design Engineer (EDRC)

Job description

Key Responsibilities • Design and develop mechanical systems and equipment for: • Stacker Cum Reclaimers • Twin Boom Stackers • Barrel Reclaimers • Wagon Tipplers (Rotaside, Crescent, Tandem Type) • Paddle Feeders • Ship Loaders • Port Cranes • Steel Plant Equipment • Belt Conveyor Systems • Mining and Bulk Material Handling Systems • Prepare design calculations and engineering reports for various material handling equipment. • Perform conceptual, basic, and detailed engineering activities. • Support product improvement, optimization, and cost-effective design solutions. Design Calculations & Equipment Sizing • Carry out calculations for: • Drive Selection • Motor Sizing • Gearbox Selection • Geared Motor Selection • Brake Sizing • Coupling Selection • Winch Selection • Wire Rope Sizing • Hydraulic Cylinder Sizing • Hydraulic Power Pack Sizing • Bearing Selection • Shaft Design • Belt Conveyor Component Selection • Perform component sizing and selection based on operating duty and applicable standards. • Develop design calculations considering static and dynamic loading conditions. Hydraulic System Engineering • Design and select hydraulic systems and components for heavy industrial equipment. • Prepare hydraulic circuit diagrams and technical specifications. • Perform selection of: • Hydraulic Cylinders • Hydraulic Power Packs • Pumps • Motors • Direction Control Valves • Proportional Valves • Hydraulic Jacks • Accumulators • Filters and Accessories Finite Element Analysis (FEA) • Perform engineering analysis using: • ANSYS • Nastran • Carry out: • Static Structural Analysis • Stress Analysis • Deflection Analysis • Fatigue Assessment • Buckling Analysis • Structural Optimization • Validate structural adequacy and compliance with applicable design standards. • Interpret analysis results and provide engineering recommendations. Structural Analysis • Perform structural analysis of equipment and supporting structures using: • STAAD.Pro • ANSYS • Nastran • Evaluate structural integrity under: • Operating Loads • Wind Loads • Seismic Loads • Impact Loads • Dynamic Loads Material Flow Analysis • Perform material flow simulations and bulk material behavior studies. • Utilize EDEM software for: • Material Flow Analysis • Chute Performance Evaluation • Transfer Point Optimization • Wear Assessment • Bulk Material Handling Studies • Experience in EDEM will be considered a significant advantage. Technical Specifications & Vendor Engineering Prepare Technical Specifications, Data Sheets, And Requisitions For Mechanical Components • Gearboxes • Geared Motors • Brakes • Couplings • Bearings • Shafts • Winch Systems • Wire Ropes • Operator Cabins • Electric Hoists • Hydraulic Jacks Hydraulic Equipment • Hydraulic Power Packs • Cylinders • Valves • Pumps • Accumulators Conveyor Components • Idlers • Pulleys • Belts • Scrapers • Belt Cleaners • Take-up Systems • Conveyor Structures • Evaluate vendor offers and conduct technical bid evaluations. • Review and approve vendor documents and drawings.