Mechanical Assembly Engineer

Job description

Roles & Responsibilities • Review customer drawings, BOM, and mechanical assembly specifications for NPI projects. • Develop and implement mechanical assembly processes, SOPs, and work instructions. • Plan and execute prototype, engineering, pilot, and mass production builds. • Design, validate, and maintain assembly jigs, fixtures, torque tools, and special tooling. • Conduct line readiness, process validation, and manufacturing qualification before production. • Prepare and maintain Process Flow, PFMEA, Control Plan, and Standard Work documents. • Optimize assembly line layout, ergonomics, and line balancing to improve productivity. • Monitor assembly cycle time, UPH, and manpower utilization to achieve production targets. • Coordinate with Production, Quality, SCM, Test Engineering, and suppliers for project execution. • Lead root cause analysis (5 Why, Fishbone, 8D) and implement CAPA for assembly issues. • Ensure compliance with customer specifications, ESD, and EHS requirements. • Support engineering change implementation (ECN/ECR) and maintain revision control documentation. • Drive Lean Manufacturing initiatives including 5S, Kaizen, Poka-Yoke, and waste reduction. • Support customer audits, product validation, PPAP/FAI activities, and on-time project milestones. • Track project KPIs such as FPY, productivity, quality, delivery, and continuously improve mechanical assembly performance.