FACA - Engineer

Job description

About Role: We are looking for a highly analytical and detail-oriented FACA Engineer to join our Engineering team. The role focuses on Failure Analysis, Root Cause Investigation, Process Improvement, and Data Analytics to drive manufacturing excellence. Responsibilities: Failure Analysis & Root Cause Investigation • Lead failure analysis activities for dimensional, cosmetic, and reliability-related issues. • Define problem statements, collect and analyze data, and determine root causes using structured problem-solving methodologies. • Conduct detailed investigations and prepare technical reports with actionable recommendations. • Drive corrective and preventive actions (CAPA) and track their effectiveness to closure. • Facilitate FACA review meetings with cross-functional stakeholders. Data Analytics & Quality Engineering • Analyze manufacturing and quality data to identify trends, variations, and improvement opportunities. • Utilize statistical tools such as Minitab and JMP for data-driven decision-making. • Apply SPC, SQC, and other quality methodologies to monitor and improve process performance. • Develop dashboards, reports, and deep-dive analyses to support operational excellence. Design of Experiments • Design, plan, and execute DOE activities to validate process improvements and root cause hypotheses. • Analyze experimental results and recommend optimized process parameters. • Ensure successful implementation and standardization of validated process changes. Process Qualification & Sustenance • Support process qualification activities and machine bring-up initiatives. • Review inspection reports and collaborate with engineering teams to resolve dimensional and process-related concerns. • Recommend machine and process corrections to achieve product quality requirements. • Ensure sustaining process health through continuous monitoring and improvement. Process Capability & Continuous Improvement • Conduct Process Capability Studies (Cp, Cpk) and capability trend analysis. • Identify process drifts and initiate corrective actions to maintain process stability. • Drive yield improvement, defect reduction, and manufacturing excellence initiatives. • Support Lean, Six Sigma, and continuous improvement programs. Cross-Functional Collaboration • Work closely with Quality, Manufacturing, Engineering, Planning, PPC, and Operations teams. • Coordinate with stakeholders to ensure timely closure of failure analysis actions. • Present technical findings, recommendations, and improvement plans to leadership and cross-functional teams. • Support business-critical projects by providing analytical and technical expertise. Qualification • B.E./B.Tech in Mechanical Engineering or Chemical Engineering Experience: • 2-6 years of relevant experience (Bachelor's Degree） • 4-8 years of relevant experience (Diploma)