Validation & Integration - EV Systems

Job description

**Job Summary** We are looking for an experienced **Manager / Senior Manager EV Systems Validation & Integration** to lead the validation, testing, and integration of EV systems including **Battery Packs, Chargers, BMS, IoT, Controllers, and Speedometers** across **L5 vehicles and Electric Two-Wheelers**. The ideal candidate should possess strong expertise in EV architecture, CAN communication, validation planning, and cross-functional product development. **Key Responsibilities** **1. New Product Development** - Lead validation activities for new EV products from concept to production. - Define product validation strategies and test plans for EV systems. - Drive prototype builds, engineering validation, and design verification. - Coordinate with Design, Software, Hardware, and Manufacturing teams for product development. **2. EV Architecture & System Integration** - Lead system integration of Battery Packs, BMS, Chargers, Controllers, IoT, and Speedometers. - Review electrical architecture and interface compatibility across vehicle subsystems. - Validate communication between all ECUs and vehicle components. - Support system-level troubleshooting during development and vehicle integration. **3. Validation & Testing** - Lead functional, electrical, environmental, and reliability testing of Battery Packs, Chargers, BMS, Controllers, IoT devices, and Speedometers. - Define DVPs, validation plans, and acceptance criteria for EV systems. - Validate products across Electric Two-Wheeler and L5 vehicle platforms. - Ensure compliance with applicable automotive and regulatory standards. **4. CAN Protocol Development & Validation** - Develop and review CAN Communication Matrix and CAN Database (DBC). - Define CAN messages, signals, diagnostics, and communication requirements. - Validate CAN communication using Vector CANoe, CANalyzer, or equivalent tools. - Troubleshoot communication failures and support ECU integration activities. **5. Battery System & BMS** - Lead validation of Battery Management System functions, including SOC, SOH, cell balancing, thermal protection, and fault diagnostics. - Validate battery charging/discharging behaviour under different operating conditions. - Review battery safety strategies and protection mechanisms. - Support battery performance benchmarking and technology evaluation. **6. IoT & Connected Vehicle Systems** - Validate IoT hardware integration with Battery Management Systems. - Verify cloud communication, OTA firmware updates, and data logging functionality. - Support peer-to-peer communication architecture and remote diagnostics. - Ensure seamless integration between IoT devices and vehicle electronics. **7. Technical Documentation** - Prepare system specifications, validation reports, and technical documentation. - Review functional requirements, interface specifications, and design documents. - Develop validation procedures and test reports. - Ensure complete technical documentation throughout the product lifecycle. **8. Cross Functional Leadership** - Coordinate with suppliers for component validation and technical issue resolution. - Support engineering change implementation and design optimization. - Mentor technical teams and drive project execution. **Educational Qualification** - B.Tech / M.Tech in Electrical, Electronics, Automobile Engineering, or equivalent. - 1015 years of experience in EV product development, validation, and system integration. - Experience in battery systems, electric two-wheeler manufacturing, or L5 vehicle development is highly preferred. - Exposure to battery systems, embedded systems, and vehicle communication protocols is essential. **Technical Skills** - Strong understanding of EV architecture and vehicle system integration. - Expertise in Battery Packs, BMS, Chargers, Controllers, IoT, and Speedometers. - Hands-on experience with CAN Protocol, CAN FD, UDS Diagnostics, DBC development, and Vector CANoe/CANalyzer. - Experience in validation planning (DVP), HIL testing, SIL, and vehicle-level testing. - Knowledge of MATLAB/Simulink, Embedded Systems, and Model-Based Development. - Familiarity with AIS-156, AIS-038, IEC 62660, ISO 26262, and UN38.3 standards. - Strong proficiency in MS Excel, PowerPoint, and technical reporting. **Desired Competencies** - Strong technical leadership and project management skills. - Excellent analytical and system-level problem-solving ability. - Expertise in EV system architecture and communication protocols. - Effective stakeholder management and supplier coordination. - Strong technical documentation and presentation skills. - Ability to lead multidisciplinary engineering teams and drive product validation to successful production readiness.