Production manager - BESS

Job description

**Role Purpose** Lead and manage end-to-end production of Battery Energy Storage Systems (BESS), ensuring safety, quality, cost, and delivery targets are consistently achieved. Drive operational excellence across module/pack assembly, container integration, and testing. **Key Responsibilities** **1. Production Planning & Execution** • Develop and execute production plans aligned with demand forecasts and project timelines • Ensure optimal utilization of manpower, machinery, and materials • Monitor daily/weekly/monthly production KPIs (output, efficiency, downtime) **2. Manufacturing Operations (BESS)** • Oversee assembly processes including: • Battery module/pack assembly • Rack integration • Containerized BESS assembly • Electrical integration (PCS, BMS, HVAC, fire systems) • Ensure adherence to SOPs and work instructions **3. Quality & Compliance** • Ensure products meet internal and customer quality standards • Implement in-process quality checks and final inspection protocols • Drive root cause analysis (RCA) and corrective actions • Ensure compliance with standards like IEC, UL, ISO **4. Safety & EHS** • Enforce strict safety protocols, especially for lithium-ion battery handling • Ensure compliance with EHS guidelines and statutory norms • Conduct regular safety audits and trainings **5. Team Management** • Lead, mentor, and develop production teams (engineers, supervisors, operators) • Drive performance management and skill development • Manage shift planning and workforce allocation **6. Continuous Improvement** • Implement Lean, Six Sigma, and Kaizen initiatives • Improve productivity, reduce cycle time, and minimize wastage • Drive automation and digitalization initiatives (MES, IoT) **7. Cross-functional Coordination** • Work closely with: • Supply Chain (material availability) • Quality (inspection & audits) • Engineering (process improvements, NPI) • Projects (customer delivery timelines)