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Job description

Position summary : - This is key position in new business Industrialization / Launch / Process development on shopfloor. Expected 8-10 years of experience in Process Development / Development & Installation of New Equipment / Continuous Improvement / IATF requirements. Key responsibilities: • Responsible for Plant PE operations • - Analysis & Corrective actions for OEE losses • Tooling Maintenance / Procurement / Critical tool stock maintenance • Daily meeting – Department / Operations / New RFQ / CFT for Quality / Safety etc.. • IATF Documentation – PFD / PFMEA / Work Instruction / Procedures etc .. • Continuous improvement / Kaizen / Poka Yoke etc .. • SAP – Procurements • Capex forecasting • Activities Pre-award the business from customer. • - Understand design requirement from Customer. • Manufacturing feasibility Study with CFT • Work on Process Design, Capacity required & available for RFQ volumes, Arrive Budget for Tooling & Equipment / Building, Calculate Manpower/Man-mins Required, • Activities after Business award • - Process Design, Sign-off with CFT, Capacity Design & Signoff with CFT, Concept Designs for Tooling & sign-off. • Getting Quotes from Suppliers, Negotiations on quote, Ordering, Work with Supplier for development, Work with CFT for Design Approvals, • Part Production trails at Supplier Site, • Inward & Part Production Trials on Intended machines, Confirm Cycle times & output as per designed in RFQ, • PPAP Document preparation, Work with CFT for PPAP & preproduction lots. • Carryout Internal / Customer PPAP • Handover to production with CFT. Ideal candidate experience: • In new product & process development, Launch management , Shock absorber manufacturing . (Passenger Vehicle, Commercial Trucks, Off Highway Vehicles, etc.) • Continuous improvements activities for Quality, Cycle time, Capacity improvements, etc. • Tooling Design / Maintenance & improvements • Launch Management Skills and capabilities (leadership and/or functional): • Team Player with Positive approach, • Knowledge of exhaust system parts & its manufacturing processes • Knowledge on MIG, Resistance Welding Processes, Assembly Processes, Grinding / Automation • Strong knowledge in Failure modes in process & product design & development with recoveries. • Good Negotiation Skills, • Knowledge on New technology & Process development & Launch Qualifications/ certifications: • DME or BE with suitable experience.

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